TRUE DOWNTIME COSTS

If we include all methods of recording and analyzing all significant cost metrics associated with equipment downtime in a manufacturing facility and assign time and/or monetary value to previously considered "non-tangible" cost of downtime commonly overlooked to arrive at a more true value for the cost of downtime, our chart will look like shown below:

With TORCUP BOLT TECHNOLOGY, you can avoid malfunctions, failures, unscheduled downtime, re-work, etc. and get the near 100% reliability, yield, and uptime needed to increase profits.

One way of looking at total downtime cost is calculating equipment revenue loss per hour and multiply that figure by the number of hours of downtime:
Equipment revenue loss per hour x number of hours of downtime = total downtime cost

Examples of downtime cost and savings using Torcup Bolting Systems:

Air Compressor downtime cost: $30,000 per hour

6 hours unplanned downtime, $180,000

Torcup bolting systems will save 50% of the incurable downtime costs: $90,000

Cell Bottleneck downtime costs: $30,000 per hour

6 hours saved in unplanned downtime

Torcup bolting systems will save $15,000/hr of unplanned downtime

Downtime cost savings per year:

Air compressor downtime cost per year: $13,500,000 per hour

Torcup bolting systems will save $6,750,000/hr

Cell Bottleneck downtime cost per year: $ 1, 350, 000 per hour

Torcup bolting systems will save $675,000/hr

It is not just any equipment that will be able to increase uptime, yield or productivity and prevent unscheduled downtime. The true merit of any industrial tool is how well it performs on the job. The TORCUP BOLTING TOOL SYSTEMS are capable of 100% duty cycle; at 100% torque 100% of the time while achieving maximum permanent reduction of unscheduled downtime.

To STOP Joint Failures, the desired Bolt Load has to be obtained. Bolts need to be stretched to load instead of beyond. Side Load and the inconsistent bearing face friction need to be addressed. Nut turning has to be within +/- 3% and that's only feasible hydraulically!

Overall Equipment Effectiveness, which is achieved by using Torcup Bolt Technology, can save companies from making inappropriate purchases, and help them focus on improving the performance of machinery and plant equipment they already own. TORCUP BOLTING TECHNOLOGY SYSTEMS will save your company at least 50% of your unscheduled downtime costs with significant improvement in changeovers, quality, machine reliability improvements, working through breaks and more, that will affect your bottom line

RSBolting will make maintenance a Profit Center with our Innovative Torcup Bolting Tool Technology which are:
>Faster, Safer and more User-friendly Tools
>Higher Cost-efficient Methods
>Unprecedented Bolt Load Precision
>New Standards in Bolting Speed, Safety, Joint Reliability and Return on Investment